Norvin Bike Build

2. Making the primary chain case

Well, that's the engine and gearbox mounted. Primary chain is trial fitted OK, rear sprockets are in-line, looking good and all is Hunky Dory. Next up, it's the primary drive chain case. As I've said earlier, I'll be running the 'O' ring chain dry so there will be no need to make it sealed and leak-proof. I have a few ideas, starting...

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10. New Gearbox and stuff

The Comet engine's maximum revs are lower than the 650cc BSA so the bike could do with slightly longer legs. I made some enquiries with a company called Nova Racing who offer a 5 speed gear cluster with a choice of ratios but none higher than the 4 speed's 4th gear. The engine is not short of torque and I won't be...

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9. Mods

UPDATE JUNE 2016 I've kinda worked out how to start the beast on the first kick without being thrown over the handlebars (most times), warm or cold but it's still a mighty effort for my 63 year-old legs with titanium hip joints on both. So, anything that will minimise the firing-up effort is worth considering. Someone has come up with an electric...

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8. On The Road

UPDATE MAY 2016 The crap winter and spring weather finally cleared and it warmed-up enough for this old wimp to venture out for an MoT and a few shake-down runs. A couple of niggly oil leaks were dealt with and I eventually sussed how to start the engine on the first kick (or two) without being launched over the handlebars - Tickle...

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7. Final Other Bits

What I've been aiming for throughout this build is simplicity, functionality and elegance. This machine has been put together as a usable bike - not a show bike. I've tried to do everything properly without being too anal about fine detail and absolute perfection of finish. Been there, done that. I've sent off the log book with the cc and engine number...

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6. Wiring and Other Bits

OK folks - on with the wiring then. There aren't really many components on this bike so it should all be quiten basic and straightforward. The plan is to have it the cable runs as hidden and discreet as possible without going to the extent of hiding it within the frame tubes. I have my trusty Weller, temperature controlled, Soldering Iron with...

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5. Even More Other Bits

We're back on the ramp to sort out a few of the teething troubles that arose on yesterday's test ride. First an oil leak from the area of the return banjo feeding the rockers. I at first suspected a dodgy 'O' clip around the short rubber hose on the banjo but when I removed the banjo my suspicions turned to the inboard...

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